في Vellca Sportswear Co. ، Ltd, نحن نفخر بتقديم قمصان متميزة تتجاوز التوقعات. يتم تنفيذ كل خطوة - من المواد الخام إلى الشحن النهائي - بدقة لضمان ملاءمة مثالية, ألوان نابضة بالحياة, والمتانة لا مثيل لها. إليك كيفية إنشاء القميص المثالي لفريقك.
1. مواد خام قسط: The Foundation of Excellence
Fabric Selection
We use 100% ألياف ميكروفيات البوليستر عالية الأداء من أجل رطوبة الرطوبة الفائقة, التهوية, وتمتد.
النسيج مسبق وألوانه لمنع التلاشي أو التزييف بعد غسلات متعددة.
خيط & Stitching
Reinforced polyester thread ensures durability, preventing seam breaks even under intense movement.
Double-stitched seams for extra strength in high-stress areas (shoulders, armpits, hem).
Sublimation Ink
Eco-friendly, dye-sublimation inks that penetrate fabric fibers (not just surface prints) for vibrant, fade-resistant designs.
CMYK color calibration for true-to-design accuracy.
2. تصميم & Digital Printing: Precision & Perfection
Custom Artwork & Vectorization
Our design team works with vector-based software (Adobe Illustrator, Coreldraw) to ensure crisp, scalable graphics.
Designs are optimized for sublimation—no pixelation, bleeding, or misalignment.
Laser-Cut Transfer Paper
Designs are printed on specialized sublimation transfer paper with high-resolution inkjet printers.
Laser-cut precision ensures clean edges with no excess paper, preventing ink smudging.
Controlled Workshop Environment
Humidity (40-50%) and temperature (20-25°C) controlled to prevent ink absorption issues.
Dust-free printing area to avoid imperfections.
3. Heat Transfer: Locking in Vibrant Colors
Industrial heat press machines apply 400°F heat at optimal pressure for 45-60 seconds, ensuring:
Full ink penetration into fabric fibers.
No cracking or peeling even after 50+ washes.
Teflon sheet protection prevents scorching or shiny marks.
4. Fabric Cutting: Perfect Fit Every Time
Computer-aided cutting machines follow digital patterns with 0.5mm precision.
Bias-cut fabric for better stretch and comfort.
Reinforced notches for seam alignment accuracy.
5. Sewing: Flawless Construction
Industrial Juki or Brother sewing machines for straight, smooth, and durable stitches.
Flatlock stitching on seams to reduce chafing and improve flexibility.
Laser-guided alignment ensures symmetrical panels.
6. Quality Control & Finishing Touches
Inspection & Ironing
Each jersey is steam-pressed to remove wrinkles and ensure a crisp finish.
Stitch-per-inch (SPI) checks to confirm durability.
Final Checks
Color accuracy under LED lightboxes.
Stretch and fit test on mannequins.
Wash test (sample batches) to confirm colorfastness.
7. Packaging & Shipment: Ready for Game Day
Individual polybagging to prevent scratches or dust.
Custom branding options (hang tags, labels).
Bulk carton packaging with anti-moisture lining.
On-time global shipping with tracking.
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✅ 10+ Years of Sublimation Expertise
✅ Guaranteed Color Fastness & Durability
✅ Custom Designs with Unlimited Colors
✅ Pro Athlete-Grade Stitching & Fit
✅ Fast Turnaround (7-10 Days for Bulk Orders)
Get a Quote Today! Let’s create the perfect sublimated jersey for your team.